What are the requirements for edges after deburring for precision hardware machining?

When machining precision hardware, after a series of processes, it is necessary to deburr the edges so that they are rounded or chamfered to varying degrees. If there is a lack of sufficient understanding of this, the requirements and provisions of the quality of the edges are not scientific, then the standard will be high or low, the provisions are too high does not meet the principle of cost efficiency of enterprises, too low precision hardware processing parts quality is not guaranteed. 


The impact caused by the quality of the edges is mainly the following: 1, the quality of the edges is too low will affect the dimensional accuracy of the precision hardware processing parts, form accuracy and surface roughness. 2, the quality of the edges will affect the fatigue limit of the springs and other parts subjected to high stress, no deburring of the springs than the fatigue limit of the springs rounded by roller polishing is 1/2 lower. 3, the precision hardware processing parts by heat treatment, often in prism burr cracking. 


In summary, the quality of the edges is particularly important for parts that move against each other. If the quality is not good, the precision hardware will be seriously affected in use. The presence of burrs can cause poor machining or measurement benchmarks and make machining or measurement lose accuracy. 


Manually machined parts are still common in today's modern manufacturing facilities, and many parts machined on complex CNC equipment are still deburred and finished using a range of manual, ultrasonic and pneumatic tools. Using files, stones, knives, abrasive flakes/compounds and specialised deburring tools, the machinist or toolmaker completes the manufacturing process according to the geometry of the part and the requirements conveyed by the engineering drawing. The tedious and time consuming manual work adds to the cost of the part and therefore, where possible, automatic deburring and finishing processes are often specified if many identical parts are produced. 


The problem of deburring is not only related to the machining process, but also to the design of the product, the technical level of the operator and other factors. In the design, the assembly and performance of the precision hardware machining parts should be known first, and the design of the part should be changed to eliminate the adverse effects of the burr without affecting the performance of the product. From the production management level, to reduce or eliminate the impact of burrs on product quality, in addition to the aforementioned items, strict production management is also essential. Because in the process of precision hardware processing parts, in the transport, clamping, assembly will accidentally occur in the collision, knocking damage, thus forming a burr, leaving a hidden danger to product quality, as long as the management is strengthened, these collisions, knocking will be significantly reduced, and the damage has been unqualified workpiece screening out.


What are the requirements for edges after deburring for precision hardware machining?

When machining precision hardware, after a series of processes, it is necessary to deburr the edges so that they are rounded or chamfered to varying degrees. If there is a lack of sufficient understanding of this, the requirements and provisions of the quality of the edges are not scientific, then the standard will be high or low, the provisions are too high does not meet the principle of cost efficiency of enterprises, too low precision hardware processing parts quality is not guaranteed. 


The impact caused by the quality of the edges is mainly the following: 1, the quality of the edges is too low will affect the dimensional accuracy of the precision hardware processing parts, form accuracy and surface roughness. 2, the quality of the edges will affect the fatigue limit of the springs and other parts subjected to high stress, no deburring of the springs than the fatigue limit of the springs rounded by roller polishing is 1/2 lower. 3, the precision hardware processing parts by heat treatment, often in prism burr cracking. 


In summary, the quality of the edges is particularly important for parts that move against each other. If the quality is not good, the precision hardware will be seriously affected in use. The presence of burrs can cause poor machining or measurement benchmarks and make machining or measurement lose accuracy. 


Manually machined parts are still common in today's modern manufacturing facilities, and many parts machined on complex CNC equipment are still deburred and finished using a range of manual, ultrasonic and pneumatic tools. Using files, stones, knives, abrasive flakes/compounds and specialised deburring tools, the machinist or toolmaker completes the manufacturing process according to the geometry of the part and the requirements conveyed by the engineering drawing. The tedious and time consuming manual work adds to the cost of the part and therefore, where possible, automatic deburring and finishing processes are often specified if many identical parts are produced. 


The problem of deburring is not only related to the machining process, but also to the design of the product, the technical level of the operator and other factors. In the design, the assembly and performance of the precision hardware machining parts should be known first, and the design of the part should be changed to eliminate the adverse effects of the burr without affecting the performance of the product. From the production management level, to reduce or eliminate the impact of burrs on product quality, in addition to the aforementioned items, strict production management is also essential. Because in the process of precision hardware processing parts, in the transport, clamping, assembly will accidentally occur in the collision, knocking damage, thus forming a burr, leaving a hidden danger to product quality, as long as the management is strengthened, these collisions, knocking will be significantly reduced, and the damage has been unqualified workpiece screening out.


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